Follow Steps 45-46 of this section to prime the engine and to help aid proper break-in. Pad Removal Torque to 15 ft. Install cam and Assemble the crankcase halves. Remove the c-clip 3 that holds the gear selector switch 4 onto the shaft and remove the selector switch. Fan is under the circuit fuse rating.
If needed, remove the seal from the front of the snorkel shaft snorkel tube 11. Carefully remove the fuel rail B and injectors. Install a new o-ring on the backlash pad 2 stem. Spider Nut Torque: 15 ft. Using a digital ohmmeter, test the solenoid at the connector leads and compare to the Set the fuel tank on a flat surface.
Description Bolt Vent Tube Oil Seal Plug Input Cover Plate Asm. Replace all O-rings, seals, and worn components. Using moderate hand pressure, hold the tool on top of the piston while using compressed air at the gearcase passage circled to force piston up and out of the case. Measure the gap between the two rotor tips as shown below. See charts and Load Test. Remove the steering tie rod ends from the steering bracket. Pull strut assembly out while pivoting front drive shaft downward until it clears strut assembly.
Use new should be seated below the U-shaped insert. Remove Bolts T-25 Screws Remove the front radiator cap cover A by lifting upward. Note location of hubs 30. Place a container under caliper to catch fluid draining from brake line. It contains sulfuric batteries require different service procedures. Manual covers tons of illustrations and diagrams.
Pull out the clutch roller pins L and rollers M. This information is for Sportsman models equipped with a winch in the front. With all of the components in the correct positions install 12. Remove the front housing cover screws. Refer to the spring specification chart for specific free length measurements and tolerances. All-wheel braking is integrated into the foot brake and hand brake systems and allows 4 wheel braking from either control separately, or at the same time.
Install the cam assembly helix over the shaft. Spin the bearing, if the Bushing Replacement Kit 2871226 bearing does not spin smoothly replace as needed. To open the front compartment turn the latch handle to the horizontal position on both sides. If the valve is installed incorrectly, two rotors. Mark the piston with a white pen to ensure proper orientation if reused during assembly.
Torque the bottom bolt first to 9 Install O-ring, two small phenolic spacers, large phenolic ft. The output hub should spin freely. Step 3 Side Panel Removal Side panel removal is quick and easy, use the following instructions for removal and installation. Install thermostat J , new O-ring, and thermostat housing. Do not let calipers hang by the brake line.
Torque the breather bolts to specification. Hold strut rod and remove top nut. Orientate the piston rings on the piston before installation order as removed in disassembly. Refer to Chapter 2 for more information on winch installation and operation. Serious burns can result from contact with Proper servicing and upkeep of your battery is very skin, eyes or clothing.